Cookers for oil factory

Cooker is a device whose purpose is wet-and-heat treatment of crushed oilseeds (oilcake) obtained from hulled sunflower seeds or other oilseeds. This treatment is carried out immediately before the process of mechanical extraction of oil (pressing).

In the production of edible oils, the technology of mechanical pressing is widely used. But before that, the raw materials are subjected to a preliminary wet-and-heat treatment, with the help of which the necessary temperature and humidity of material are achieved. For this purposes the cookers are installed in the oil workshops. In Ukraine, they are manufactured by the company “TAN”. To find out the price of the cooker, extractor or other turnkey equipment, contact the numbers in the header of the site or use the feedback form.

Types of cookers for oil workshops 

“TAN” company manufactures cookers for the production of vegetable oil of various sizes and configurations. First of all, they can differ by:

  • capacity;
  • heat exchange area;
  • installed power of the drive.

The company has at its disposal a design and engineering departments who will design a production line taking into account the scale of the enterprise, the requirements and wishes of the client.

Equipment description

Cooker is a device in the form of a vertical column consisting of several trays. The number and diameter of the trays depends on the capacity of the device. The trays are united in sections, equipped with partitions (bottoms) and steam jackets. All jackets are heated with hot water steam supplied by the steam supply system.

All cookers manufactured by “TAN” company are equipped with:

  • condensate removal systems that remove condensate and waste steam;
  • special blade mixers that mix and move raw materials inside the tray;
  • an electric drive that moves the mixers;
  • regulating valves that maintain the normal level of crushed raw materials in trays;
  • aspiration pipes and an air duct for removing gaseous products.

The temperature of the raw material (crushed oilseeds) before feeding into the oil press can be adjusted manually or with the help of an automatic adjustment system. Cooling of raw materials after the oil press can be carried out using a cake cooler.

Characteristics and operating conditions of the equipment 

Wet-and-heat treatment of raw materials in cookers is an important stage of vegetable oil production, the purpose of which is to obtain at the output raw materials ideally prepared for further processing – oil pressing. The capacity of the cooker should be selected taking into account the production volume of the enterprise. For instance, the model Ж-2100-3 is capable of processing 45 tons of raw materials per day, and the model Ж-3200-10 – 400 tons.

Brand of

the Cooker


Technical 

parameter

Ж-2100-3

Ж-2100-4

Ж-2100-5

Ж-2100-6

Ж-2100-7

Ж-3200-3

Ж-3200-4

Ж-3200-5

Ж-3200-6

Ж-3200-7

Ж-3200-8

Ж-3200-10

Diameter of trays, mm

2100

3200

Capacity, tpd

45

65

90

110

135

115

150

180

240

270

300

400

Heat exchange surface, m2

18

24

30

35

40

34

46

58

70

82

95

115

Working pressure, MPa

0,6

1,0

Steam expanses, kg/hour, not more

450

580

700

820

900

850

1100

1300

1600

2000

2500

2500

Installed power, kW

18,5

22

30

30

37

34

46

58

70

82

95

115

Weight, tons, not more

5,6

7,2

10,0

11,0

14,0

15,0

18,0

22,0

26,0

30,0

33,0

46,0

Shaft rotation frequency, rpm

25-30

15-20

Temperature on the outlet, оС

от 90 до 110

“TAN” LLC designs, manufactures and installs equipment for edible oil production. In addition to cookers, you can buy a full range of equipment from us, including sludge catchers, separators, extractors, oil presses and other devices. They are available both individually and as part of complex lines. To design a turnkey production line or find out the price of its individual components, call the numbers in the header of the site or send us an inquiry by e-mail.

Where is it used

Frequently Asked Questions about Oil Fryers
What are the cookers for sunflower oil production?
A cooker is equipment for wet-and-heat treatment of sunflower seeds. This process improves the quality of the oil by removing moisture and microorganisms and activating enzymes, which has a positive effect on the taste and odor of the oil.
What are the types of sunflower oil cookers?
There are several types of sunflower oil cookers, including vertical and horizontal cookers. Vertical cookers may be more compact in size, but may have more limited capacity. Horizontal cookers may have more volume and capacity, but take up more space.
What are the benefits of using cookers in sunflower oil production?
The use of cookers in sunflower oil production can improve the flavor and quality of the oil by removing moisture and microorganisms and activating enzymes. It can improve the competitiveness of the product and meet the needs of consumers.
What are the main parameters to consider when selecting a cooker for sunflower oil production?
When selecting a cooker for sunflower oil production, you need to consider parameters such as capacity, size and type of equipment, energy consumption, level of automation and maintenance.

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